S & T Notes - issue 136



SIGNALLING NOTES - Chris. Hall

Panic has set in this time! The last magazine appeared before I had even started to collect my thoughts for this article. Normally I have got at least a few pages of manuscript notes ready, sometimes even typed up ready to submit. The magazines must be getting more regular (or perhaps my copy for the last one was delayed). I am writing this in early May but only having to cover the period from the end of February. We don't exactly have a lot that must be done in February/March/April - the train service is fairly light, the weather unfriendly and the days short. A quick look at the maintenance schedule shows that our now well-established maintenance gang is keeping well up to date with the routine oiling, cleaning and greasing of equipment.

A day in the life of the S&T

As the notes cover only a short period I thought I would focus on a couple of days over the Easter weekend and describe the S&T activities that took place. My lift to the railway on Thursday evening failed to materialise so I drove up on Good Friday morning knowing of two faults that had been reported on the Wednesday. On arrival at Bewdley I checked the fault line (300) but the only new message was for the Telecom. section of the Department. I wrote the defect onto the log in the telephone exchange with the date and time it was left and this will be crossed off once it is repaired. One of the faults I was planning to look at (Bewdley North Down Main Home Signal slow to replace to Danger) obstinately refused to present itself so I signed the Train Register Book in accordance with Rule 77A(ii) and went out to examine the electrical detection on the 'B' end of 6 points, which had been reported as not always making up first time. Confirming that "there was a suitable opportunity between trains to enable the work to be completed without detriment either to safety or train working", I was able to effect a repair without the need for a disconnection. After bringing the paperwork up to date (all S&T work at a particular box is either recorded on a schedule of routine maintenance or in the defect maintenance log held in the signal box locking room) and adjourning for lunch, I noted that F.P.L. and detection testing at Bewdley South was due.

Detection testing at South is demanding as any single adjustment for example affects the operation of more than one signal on the points concerned. However the regular routine testing has meant that much of the equipment passes the routine test first time. From the signalman's point of view, unless he has seen it before and understands it, he is being called upon to carry out an apparently pointless sequence of lever movements. From the S&T technician's point of view it all appears so obvious - he is standing by a switch and needs to trap a gauge between switch and stock rail and get the signalman to try the signal (or F.P.L.) to see whether it is free to operate or (depending which gauge is used) correctly prevented from being operated. This may well have to be done many times and was convenient revision of the locking of the frame for a trainee signalman whose exam was due on the Sunday.


To illustrate the complexity of the task, I have shown the sheet I use to capture the results of the testing. Each blank in the table needs to have the test result recorded, so there are 24 boxes to fill in, some of which require many lever movements. Detection testing at South takes all afternoon and identifies four sets of detection requiring a small amount of adjustment. The Signalman then asked how often the testing was done. The riposte "it's scheduled to be done again on Sunday" got a wry smile - the testing is actually scheduled every six months. By now it is 5:30 p.m. and my colleague has arrived, apologetic that the lift had fallen through. The Down Main Distant had failed in the Caution position part way through the day (which needed two people to investigate) and we therefore walked out to the location cupboard to confirm whether the correct electrical signal was being given to the signal machine. We found all in order at ground level and so resolved to take a ladder out the following day. Many thanks to the North and South box signalmen for staying on an extra half an hour at the end of the day so that we could decide whether the problem was in the signal machine or not. Everyone had gone by now, except us and the locomotive crews and cleaners so we adjourned for refreshments and food.

The next morning we were consuming a filling breakfast at Bewdley when someone called out: "Is there anyone from the S&T here?" - immediate denials were to no avail but the problem appeared to be one for the Telecom. section (phones not working at Arley) and the Head of the Telecom. section (Steve Bradbury) was immediately despatched. In fact this turned out to be a complete loss of power supplies to Arley box due to a newly installed earth leakage circuit breaker which hasn't been the same since it was struck by lightning. This was reset and the telephone difficulties were traced to a cable fault between Highley and Hampton Loade which had been reported on the previous day. Investigation into the fault showed that a culvert collapse at milepost 144½ in Alveley Woods had caused cable damage. Subsequently the token circuits were also affected which has prevented Hampton Loade from being switched in since 23 April but still allowed normal working on short section tokens. We recognised that there was no guarantee that the remaining circuits in the cable would remain intact and that in the event of any further failures in the cable Pilotman working between Hampton Loade and Highley would be necessary until a repair could be effected. We advised the Traffic Manager of this so that the necessary preparations could be made but as we are now into the mid week running season he was not able to grant a day time possession. We will simply have to wait therefore until the day when a Pilotman cannot be found or the fault gets worse. This was resolved at the beginning of May when the cable failed completely and we will do a repair at the next opportunity.

We cadged a lift on the 11:0 a.m. light engine 34027 Hogwart's Express with a ladder to the Down Distant. We examined the signal machine, checked and exercised the linkages and the signal machine sprang into life. With the fault apparently rectified, we walked back to Bewdley with the ladder and were surprised to see a class 50 charter heading north - the railway was busier than we thought! After putting the ladder away, we made the necessary adjustments to the detection at South (even more lever pulling because after each adjustment all the detection on the affected switch has to be retested). Adjourning to the box for tea each time the signalman wanted to let some trains pass, we discovered that the DMU was about to be given a test run to Highley. The diesel engines had been overhauled and all six engines were now operational, but had not yet been tried together. We decided that a routine check at Highley would be sensible so, completing the work on the detection, we went to platform 1 to adopt the posture of hitchhikers, successfully hailing the DMU, which had to stop to pick up a token. Rule 9 applied twice in one day is unusual!

We had a brief discussion with Dave Wittamore who had been transferring tokens between Hampton Loade and Highley and we agreed to meet later to discuss the forthcoming movements of a certain canal boat (most of the S&T staff enjoy canal boating and drinking real ale). The canal trip in question was a journey from Stourport to Shardlow - the trip was interrupted at Loughborough for a visit to the Great Central. We paid a visit to Rothley and Loughborough signal boxes and were most impressed with the installation. We met our S&T counterparts who showed us around Loughborough box, relay and locking rooms. The double line section between Rothley and Loughborough is worked under absolute block regulations with break section boxes at Quorn and Swithland being worked upon. Whilst waiting at Arley for the Up Passenger we interrogated the signalman there "just in case there might be a problem" and were told the detection on the Up Home Signal (no. 24) was proving troublesome. We had adjusted the detection on the yard points recently so went straight out to the loop points at the north end. We found the fault, tightened and adjusted the detection and rather optimistically walked back to catch the 2:47 p.m. Down.

Missing it by a whisker, we decided to do the routine testing of the detection, which would require some swift footwork as the introductory driving school was booked to shunt into the Yard (3:4 p.m.) to permit a class 50 saloon special ("Hoover special") to pass the 3:28 p.m. Up Passenger. The driving school was then booked to run round and be ready to depart southwards when the next Down Passenger (which we wanted to catch) arrived at 3:59 p.m.. We completed the testing (including the paperwork) with a few minutes to spare and caught the 4:2 p.m. Down. This was the last train that we could catch to visit the bar at Bridgnorth, our day's work now being complete, and still get back to Bewdley. So far the Department's average response time to faults was looking good: BN5/6B - 2 days; BS0 - same day; BS detection - next day; telephones - 1 day; AY detection - same day; token transfer - few days, with six people working on three different jobs in parallel on the Saturday.

Because the S&T is the only remaining Engineering Department that does not use full time staff or contractors for the service it provides (or have staff available on call), it could be up to 5 days before a response could be provided. In fact almost all S&T equipment failures (not that we have many, of course) have to be coped with by the Operating Department by applying the provisions of the Rule Book. Although this may mean a short delay (e.g. obtaining a handsignalman) the design of the equipment means that safe operation can take place without having to wait until a repair can be arranged. After all, S&T attendance may depend on staff driving long distances if no-one from the S&T happens to be on the railway or available locally.

Other jobs that deserve mention are a major job to sort out the south end points at Highley where the pedestal cranks beneath the frame had worked loose and were moving on the timbers causing lost motion in the rodding run to the points. We had been asked by the Signalling Manager (Operations) to try and repair these points because he was doing a box exam the following day and felt this would be an unnecessary extra burden. Tony Neath's expertise with things mechanical enabled us the leave the points in good working order. At Arley the drive to number 14 points (yard points) failed on the Sunday of the diesel gala causing the last trip of the DMU shuttle between Kidderminster and Arley to be cancelled. We disconnected the ground signal reading into the yard (number 19 signal) to maintain safe working. Following much encouragement from the Chairman of the Operating Committee and others the Department has moved the Down Loop Advanced Starting Signal at Kidderminster (number 58 signal) one pace left. Well it was actually about 6" or 8" constrained by a water pipe to the carriage shed. Limited clearance instructions will therefore have to apply to movements in and out of carriage siding number 1. Sequential locking

A rather simpler feature to describe this time. Signals giving permission for trains to enter a block section (section signals) are usually provided with electric locks that prove that the train has been accepted by the box in advance before the lever can be pulled. The signals in rear however could be replaced to Danger and subsequently cleared again with the section signal inadvertently left in the 'OFF' position. This would allow the controls on the section signal to be effectively bypassed. Sequential locking is therefore normally provided on signals in rear, either by means of mechanical locking (which ensures that the home signal lever cannot be pulled once it has been replaced, unless the section signal has been replaced but, unlike other mechanical locking, does not apply the converse) or electrical controls (which prove the section signal lever or arm in the 'ON' position before releasing the home signal lever).

The mechanical locking is arranged so that the locking is driven by spring assistance and engages as the home signal is replaced. It is released (and held released) as the section signal is replaced but does not release the home signal lever until the electric lock on the section signal should have engaged. Sequential locking thus ensures that once the Home Signal is replaced to Danger, it cannot be lowered again until the section signal has been replaced to Danger. Mechanical sequential locking is provided at Highley and electrical sequential locking is provided at Bridgnorth, Bewdley North and South and Kidderminster. One further electrical control can then be provided to prevent permission being given for a train to approach from the box in rear unless the Home signal is at Danger (once given, the permission is maintained if the Home Signal is subsequently lowered) - this 'home normal proving' has so far been provided at Arley (not yet brought into use), Bewdley North (down), Bewdley South and Kidderminster.

Detection testing at Bewdley South
PointFPLDetection
NRNR
12B/10A  31. 3228. 29
10B  34
12A/13A    7. (14w12N)6. 9
13B2524
15/16  7. (14w15N)
17/18A  7(14w17N)
18B19
215. 20
22/23A    5. 69. 20
23B26
Notes: P - pass F - fail T - tight.

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